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TREE OWNERS NEWS

Summer 2010

Thank You!

    Sherry and I thank you all very much for your wonderful enthusiasm and support. We appreciate every one of you for whom we are growing trees and will continue to do everything we can to be a blessing to all of you. Thank you all very, very much!

    We are excited to bring you the following excellent news!!!

Overview (much more below)

  • We are growing again! We had slimmed down last year but are now growing and hiring again. It’s wonderful to be moving strongly forward.

  • We will soon begin this year’s plantings, focusing on cocobolo, Cuban mahogany, and our fastest growing species - teak, nargusta, gmelina, suradan and mangium.

  • We have evaluated our capabilities and concluded that we will continue to plant trees for tree owners and prospective tree owners.

  • We recently commissioned a market study and the results for both our value added products and for the upcoming hardwood lumber demand are very, very positive - beyond anything we had anticipated.

  • Our value-adding that we wrote about in our last Tree Owners News has taken on increased importance for all of our wood.

  • We have completed defining our value added products, hired key production and marketing personnel, leased additional production space, acquired and installed the first phase of the additional production equipment, and are now focused on funding and acquiring the remaining additional machinery and equipment to hopefully very soon be in full production.

  • Not long after our last Tree Owners News we made the decision to delay further thinning during the softer hardwood market and are now genuinely excited that as soon as we can add the balance of the value adding equipment and begin full production and marketing of our value added products we will be able to resume full thinnings and distributions for all tree ages, irrespective of the hardwood market.

  • One group of our value added products that we are especially excited about is veneer.  With the addition of some new, specialized equipment we can now slice veneer from our thinned trees. The veneer is exotic and beautiful. This ability to slice veneer can be a wonderful benefit for every tree owner.

  • Our tree prices will be going up very soon.

  • The 30% special discount will also be ending very soon.

  • This year’s rainy season has begun. Everything is beautiful, lush and green and our trees are all continuing to grow and mature, irrespective of the daily news or the direction of the stock reports.

Creating Value

    In our last Tree Owners News we wrote that we were turning our focus to developing high volume, value-added products to utilize and create value for the less marketable wood from the earlier thinnings as well as any less desirable wood that the older thinnings may produce, such as the smaller, upper logs that tend to have more knots and the outer mixed sap and heartwood of the teak logs. Developing an economically viable use for the less desirable parts of the logs from older trees would then allow us to open the older logs to obtain and sell at a better price the more valuable inner heartwood.

    Value adding has now taken on added importance as tropical hardwood prices have softened with the economy. Once we acquire the balance of the production machinery, we can value add for all of the wood from the farms, including even the best adult hardwoods while the hardwood market is softer. Then when the hardwood market firms up, we can market the best wood directly into the market and continue the value adding as planned for the less desirable wood.

 Unloading new machinesSteve and team with some of the new machinesMoving into position
Unloading and placing new value adding machinery for the factory

    Regarding hardwood markets, one very important fact that we learned from our recently completed market study is that during this softer market many other plantations, in an effort to maintain needed cash flow and offset the impact of declining prices by increasing wood volume production, have sacrificed future production by prematurely thinning their trees, sometimes selling at or below their production costs. Others have resorted to cutting their best trees first and leaving the least desirable trees to grow. Other plantations have simply clear-cut and sold all of their wood at whatever price they could obtain.

    The immediate result of the added wood from the premature and/or high grade thinnings and clear cuttings coming into the market has been to temporarily further dampen current hardwood lumber prices.

Steve and a production foreman discussing panel layup machine
Panel layup machine

    The upcoming impact however is that this sacrificing of future production will soon exacerbate the impending shortage of hardwood lumber supplies, likely dramatically increasing hardwood prices. More on this topic in Hardwood Scarcity below.

    Instead of thinning early or cutting the best trees first, we slimmed down our operations last year and have focused intently on developing high volume value added products to add value not only for the less marketable lumber, but right now for all of our wood, rather than wait for the hardwood market to rebound.

Industrial moulder
Industrial moulder

    We have completed defining high-volume products sufficient to create value for all of the wood coming from the farms if necessary. The volume value added products include solid wood panels, veneer and veneered panels, wood trim, solid wood flooring, doors, volume hospitality/contract furniture, and similar products – all mid-market products that can be produced at reasonable costs and marketed in volume to create value for significant volumes of wood.

Lumber in line to go into value adding
Lumber in line to go into value adding

    Some of our value added products will be marketed under our Raleo® trademark, some under our TAH, Tropical American Hardwoods, mark. Others will be under other marketing names.

TAH teak flooring, mix 01  TAH teak flooring, mix 02  TAH teak flooring, mix 03  TAH custom teak end grain flooring

TAH teak and nargusta flooring mix  TAH nargusta flooring mix  TAH mangium flooring mix
A selection of TAH custom flooring mixes
(click for larger image)

    Having defined the products and markets, to produce the value adding in volume we have leased an additional 10,000 square feet of production facility, hired critical production managers and personnel both in the factory and on the farms, hired marketing/sales personnel to market our wood and value added wood products, and have begun acquiring the production machinery and equipment.

Reviewing the first veneer
Reviewing the first veneer

    Our focus right now is to complete raising the capital and acquiring the remaining production equipment so that we can recommence thinning the trees, grading the logs, separating them into veneer logs, saw logs, and those that will go into our other value added products, processing the wood, producing and marketing the value added products in volume and making the distributions.

    It is clear that all of this is all significantly beyond anything we initially agreed to do, but we are committed to be a blessing to all of you, and being able to create added value, irrespective of the hardwood market, will be a blessing that we soon will be able to offer to all tree owners.

Examples of Value Adding

    Being able to value add in volume will be a significant move forward for Tropical American Tree Farms. We have only just begun and as soon as we complete the added production capacity we will be able to create value for large volumes of wood from our farms. Examples of volume projects for which we have already begun production are:

  • We have begun the first deliveries for a two-year project for 5,000+ doors and hundreds of thousands of lineal feet of solid hardwood trim.

  • Another project that our hotel furnishings have been specified for is all 160 rooms of a new Holiday Inn. We have delivered the model room.

    Gmelina is the specified hardwood for both of these large projects. Gmelina is increasingly specified because it takes a wide range of stains and finishes and its wood and veneer are gorgeous.

  • Another project for which we have been specified and have shipped the first items is a 200 room hotel in Europe. Teak is the specified hardwood.

  • Another is to provide all of the furnishings and decorative wood paneling and trim for the complete refurbishing of another hotel, including 100+ suites, the reception/lobby, lounge, restaurant, and bar, and the pool deck and pergola areas. Several of our hardwoods are specified including teak for the pool deck and pergolas.

  • Another exciting order developed by a very kind tree owner is for nearly 25,000 milled, dimensioned and surfaced custom teak “blanks” for a teak furniture manufacturer. This order will be completed and shipped by the end of this month.

TAH estandar teak floor
Newly installed TAH estandar teak floor

    It is truly wonderful to again be growing and moving strongly forward!

Beautiful Veneer

    We have long thought, and sometimes written, that slicing our hardwoods into veneer held the potential of creating the best values for all of our species. Now with the wonderful support of an astute group of tree owners we have had manufactured to our specifications a pair of custom veneer slicing machines specifically designed to process even smaller diameter logs from our thinnings. This ability to produce exotic tropical hardwood veneers adds a wonderful and valuable dimension to our value adding operation.

Nargusta veneerSuradan transition veneerTeak transition veneer
Nargusta, Suradan and Teak transition veneers

    Until we add more slicing equipment, the majority of logs coming from the farms will still be sawn, but after we add additional slicing equipment we expect to separate the veneer logs and saw logs for processing to create the best value for all.

    As you can see from the accompanying photos of our first veneer slicing, some are truly exotic and all are beautiful.

“Puro Oro” - Pure Gold

    As our production team were setting up the new veneer machines, they test-sliced veneer from each of our fast growing species – teak, nargusta, suradan, mangium and gmelina. Sherry and I were out of the office on the day of the tests, so we called to find out how the test-slicing went. We already knew from previous tests that the teak veneer would be beautiful, and imagined that the other species would be too, but we wanted a first-hand report.

Mangium veneer      Suradan veneer
Mangium and Suradan veneers

    When we called and asked our factory manager about the veneer tests, he responded instantly “Puro oro!” Pure gold! He had seen our prior test of teak veneer and had worked with gmelina veneer before, but he had not previously seen veneers of young nargusta, suradan, or mangium. He was stunned that the veneers are so exotic and beautiful. He just repeated “Puro oro” over and over again. The following day when we got to the factory and saw the veneers ourselves, we couldn’t agree more.

Hardwood Scarcity

    While the market study that we recently commissioned focused on Costa Rica, it is an example of what is happening throughout the tropics. Like most countries in the tropics over the last decades, Costa Rica has gone from being a net exporter of tropical hardwoods to being a net importer. The reasons are the same as we have written on our website and in prior issues of our Tree Owners News – hardwood production declines as the forests are eliminated for competing uses such as agriculture, development and other non-forest uses, and at the same time the demand for hardwoods continues to increase with the rapidly growing population and growing affluence.

    These two trends are accelerating and together creating growing hardwood scarcity in tropical countries around the  world.

    Costa Rica’s national consumption and production of wood were near equilibrium in 2004, with both consumption and production at approximately 465 million board feet for the year.

    By 2010, Costa Rica's wood consumption had grown to 520 million board feet, while the annual wood production from all sources had fallen to 138 million board feet, for a shortfall of 382 million board feet. That shortfall was covered by wood imports, mostly from Chile. 

    By 2020, just 10 years from now, Costa Rica’s national consumption of wood is projected to continue to increase, to 630 million board feet of wood per year, while production from all sources is projected to fall to only 120 million board feet per year, resulting in a shortfall of more than 510 million board feet. As the same trend is replicated throughout the developing world, unlikely that the shortfall can be covered by imports. 

Costa Rica wood shortfall

    The projected 2020 wood shortfall in Costa Rica is more than 100 times the total annual wood production from our farms. Because this same trend is playing out throughout the tropics, this lumber shortfall represents a nearly unlimited opportunity for those of us who are growing tropical hardwood trees for harvest.

    This impending unsatisfied demand is why we will be increasing our planting this year, and why we are happy to share this outstanding opportunity with you.

Growing Again

    After being essentially in a holding pattern this last year as we prepared for the value adding products and markets, it feels wonderful to now be growing again. As we wrote in our last Tree Owners News and have expressed before, in every difficulty lies the seed of equal or greater opportunity. The downturn in the economy has not only added impetus to our value adding program, it has also resulted in the availability of top quality managers and workers as we now are hiring again.

    Some of our most valuable employees who had left over the years for “greener pastures” have come back to the company, bringing with them years of precious experience in working with other companies in the industry.

    Others have come to us in response to ads. We now have the best team we have ever had in each area of the company.

    Our value adding has grown to nearly 60 employees and as we fund, acquire and install the remaining needed equipment we expect to soon be at or near 100 workers.

    As our value added production takes hold and we recommence thinning and milling in increasing volume, we will be hiring again on the farms as well.

   This year’s plantings will also be creating additional jobs on the farms.

    This added employment on the farms will be a critical lift for the communities near our farms because there are nearly no other job opportunities nearby.

    We encourage all of you to have us plant trees for you this year, both because of the huge and growing opportunity but also because you will be providing critically needed jobs for wonderful families in rural Costa Rica.

Thinnings

    As we wrote in our last Tree Owners News, 2007 and 2008 were extra rainy in our area of Costa Rica, the soils were wet in among the trees, and we did little thinning. We had intended to catch up in 2009, but as the lumber market continued to decline, in factoring in economic considerations as agreed, we made the decision to delay further thinnings until either the hardwood market rebounds or until our volume value adding is in full production and we can create value for the thinned hardwoods.

    As a quick background, there are two basic strategies in planting and growing tropical hardwood trees for harvest. One is to plant the trees and allow them all to grow with no thinnings or interventions prior to the final harvest. We are aware of two large stands of teak here in Costa Rica that followed this no-intervention strategy, each owned by large, capable companies. Both stands produced large quantities of beautiful adult teak.

    One of the two plantations was near one of our farms and several years ago when the time came for the final harvest we watched as day after day, week after week, container after container of beautiful teak was harvested and shipped off for export.

    The other, more widely practiced strategy is to remove the least desirable trees in periodic thinnings to provide more space, nutrients and light for the superior trees that remain after the thinnings.

    Under either strategy, the wonderful fact is that the trees continue to grow. The difference between the two strategies is that the no-intervention strategy allows more trees to reach maturity and final harvest, while the thinnings strategy allows for greater growth of the superior trees.

    Of the two, the thinnings strategy is considered to be the better and is the one that we adopted for all of our trees and farms.

    Even though for purposes of making projections we have assumed specific ages for the thinnings, as underscored by the no-intervention strategy, it is not necessary that the thinnings occur on a fixed schedule although during a longer delay the growth may slow somewhat.


Steve measuring 1993 teak

    A potentially offsetting factor is that during the delay all of the trees, both those that would have been thinned plus those trees that were to remain, are all being allowed to grow, and all of their wood continues to mature and acquire the desired adult characteristics. We may also find that the increased competition among the unthinned trees will force them all to grow straighter and therefore may result in more of the logs being suitable for slicing into veneer. 

    Even so, we very much look forward to completing funding and acquiring the remaining value adding machinery and equipment and resuming a full schedule of thinnings and distributions.

This Year's Plantings

    We will soon begin our plantings for this planting season. We will be planting 15 year final harvest mangium, suradan, gmelina and nargusta trees, 20 year final harvest teak trees, and 25 year final harvest cocobolo and Cuban mahogany trees.

    The 15 year final harvest mangium, suradan, gmelina and nargusta trees all are very fast growing and have the significant advantage that at all ages, their logs have very little sapwood, meaning that almost all of the log has the desired color and characteristics. We also now know that even their young logs produce beautiful veneer.

    The 20 year final harvest teak is also fast growing but we are allowing the additional 5 years for more of the logs to be the valuable heartwood.

    The 25 year final harvest cocobolo and Cuban mahogany don’t grow as fast as the 15 and 20 year harvest trees above, but their wood continues to be even more valuable.

    Now knowing the size of the impending hardwood deficit right here in Costa Rica and extrapolating that information throughout the tropics, we have increased significantly the quantity of trees that we will be planting this year for our own account.

    We also are happy to share the opportunity with all of you. In addition to our own plantings we have land available to plant several thousand trees of each of the above species for you, our tree owners.

    We encourage everyone to participate in this year’s precious plantings, not only because of what we now know of the dramatic lumber shortages as these trees are ready for their thinning and harvests, but also because the more trees we plant this year, the more critically needed employment we will be creating in the rural areas near the farms.

    We very much welcome you to join us in these precious plantings.

Prices Going Up!

    We have held our tree prices for nearly three years and must now raise them. We will be posting the new prices within the next several weeks.

    In addition to the base increase, as we complete the acquisition of the value adding equipment, we will end the 30% discount that we had offered to fund the acquisition.

    These two factors together mean that right now would be a very good time to buy trees.

The Happiest People

    A kind tree owner sent us a link to a January 7 article in the New York Times titled “The Happiest People”. The article reports that in three different surveys and studies of the world’s 148 countries, Costa Rica ranks first, in all three surveys, in contentment, happiness and life expectancy. The three studies or surveys are the World Database of Happiness, “happy life years,” and the New Economics Foundation’s “happy planet index.”

    The factors cited in the article as reason for Costa Rica being first in all three studies are its high levels of education, outstanding gender equality, excellent health care, strong economy, care for the environment and natural beauty.

    Sherry and I agree. We see every day the happiness in the faces of the average Costa Rican.

President Laura Chinchilla

    Congratulations to President Laura Chinchilla, Costa Rica’s first lady president, sworn in on May 8 of this year. Doña Laura is an accomplished leader, having served as the First Vice President and as Minister of Justice in the previous administration. She has also served as Deputy Minister of Public Security, Minister of Public Safety, Chairman of the Joint Drug Intelligence Center, Chair of the National Immigration Council, member of the National Drug Council, National Security Council and the Academic Council of the National Police Academy during previous administrations.

President Laura Chinchilla
President Chinchilla at her inauguration

    We believe that President Chinchilla will be an excellent leader for Costa Rica. Congratulations President Laura Chinchilla. And congratulations Costa Rica!

Your E-mail Address

    Please make sure that we always have your current e-mail address!

    It is very important that we always have on file your most current e-mail address because our objective in going forward is to communicate completely by e-mail, our What’s New page and our online Tree Owners News.

Our Mailing Address

    Please note that our mailing address has changed. Our mail courier from the U.S. has moved. The new mailing address is:

Tropical American Tree Farms
Interlink 1238
Box 669435
Miami, FL 33166

Thank you very much!

    Sherry and I thank God and every one of you very much for making all of this possible. It is indeed an exhilarating journey.

    Thank you all very much!